Description

PW-ORM1 One-Touch Flash Measuring Machine

The Flash Measuring Machine is a high-precision optical measuring instrument, mainly used for the rapid detection of workpiece dimensions, shape, and positional tolerances. It employs a non-contact measurement method, avoiding the damage to workpieces caused by traditional contact measurement. This system focuses on industrial measurement and applies widely across automotive, electronics, precision manufacturing, 3C electronics, medical devices, and aerospace. It eliminates traditional tools like calipers and CMMs, streamlines manual operations, and delivers automated production inspection.

 

Application：

This system excels at measuring dimensions such as distance, radius, angle and radian, and serves widely across electronics, machining, hardware, plastics and automotive manufacturing. Typical measured workpieces include stamped parts, injection-molded parts, and laser-cut parts.

• Precision Part Measurement:

This instrument can precisely measure components made from both metallic and non-metallic materials, including stamping parts, CNC machined parts, terminals, connectors, powder metallurgy parts, gears, and screws.

• Surface Profile Analysis:

It detects the projected profile, surface steps, chamfers, and other geometric features of parts.Using optical imaging technology to capture the workpiece profile, it automatically evaluates dimensional deviations.

• Batch Inspection:

It supports one-click batch measurement of multiple styles and automatically generates data reports, significantly improving the measurement efficiency on the production line. The measurement accuracy can reach the micrometer level, supporting rapid acquisition of multiple size data. After the sample is placed stably, automatic measurement can be performed, allowing simultaneous measurement of multiple samples. One-click measurement can automatically search for and call user programs, and the recording and calculation of measurement data take only about 1 second.

Software Features：

 

 

 

• Automatic Matching of Workpieces:

Workpieces can be placed arbitrarily. “One-click measurement” can select multiple positions, create combined selection boxes, or establish matching using measurement elements. Matching can also be achieved by importing CAD files.

• Comprehensive Measurement Elements:

Point, highest point, line, highest line, circle (center coordinates, radius, diameter, roundness, circumference, area, maximum radius, minimum radius), arc, rectangle (center coordinates, length, width, circumference, area), ellipse (center coordinates, major axis, minor axis, circumference, area), keyway (center coordinates, length, width, circumference, area), imported CAD profile scanning comparison, profile PV, area comparison, cylindrical diameter, seal ring (calculating radius from circumference, maximum radius, minimum radius, thickness). Measurement results can be recalculated (maximum value, minimum value, average value, sum).

• Annotations:

Distance, X distance, Y distance, radius, diameter, angle.

• Shape Error Evaluation:

Straightness, roundness.

• Position Error Evaluation:

Parallelism, perpendicularity, concentricity, position tolerance.

• Coordinate System Transformation:

Select Cartesian coordinates (X, Y) or polar coordinates (R, θ), instantly convert basic measurement units between MM and INCH, and use coordinate translation, coordinate rotation, and workpiece coordinate system setup.

• Data Output:

Customizable Excel templates are available, and specific output cells can be designated. The software includes a built-in CPK template for calculating MEAN, MAXIMUM, MINIMUM, CP, CPK, CPKU, and CPK.

 

Technical Specifications:

1. Display Screen Size: 21.5 inches, 1080P
2. Industrial Camera: 20 million pixels, Ethernet interface
3. Additional Features: Wireless WIFI functionality
4. Industrial Lens: double telecentric lens
5. Lighting System: Telecentric parallel light source (green)
6. Auxiliary Light Source: 180° ring light (white)
7. Stage Glass: 120×120 mm
8. Measurement Range: 75×75 mm (standard configuration)

33×22 mm (high precision for small accessories, optional)

100×80 mm (optional)

9. Measurement Height: 80 mm
10. Measurement Accuracy: 3 µm
11. Display Resolution: 0.1 µm
12. Software System: PW’s proprietary Flash Measurement System
13. Input Power: 220V, 3A
14. Device Dimensions: 210×680×505 (width×height×depth)

 

Product Advantages

Robust Structural Design and Modular System Integration

The PW-ORM1 optical measuring machine features a compact footprint with precise mechanical assembly, including a 120×120 mm stage glass and adaptable measurement height of 80 mm. Its telecentric lens design minimizes optical distortion while providing uniform illumination through a combination of green parallel light and 180° white ring illumination. The modular construction permits quick component maintenance and optional measurement range expansions. As a vision measuring machine manufacturer solution, its architecture is optimized for integration with existing quality control infrastructure, promoting flexibility across multiple production environments. The built-in coordinate transformation and CAD profile matching modules contribute to adapting the system to diverse part geometries and inspection requirements.

Enhanced Measurement Performance and Operational Efficiency

From a performance standpoint, the PW-ORM1 optical cmm delivers precision non-contact measurements with seamless MM/INCH conversions and automated batch measurement capabilities. The embedded Flash Measurement System software provides intuitive interface controls and one-click program selection, reducing operator dependency and minimizing cycle time. This image dimension measurement system supports simultaneous measurement of multiple samples, significantly elevating throughput. Data output templates allow customizable Excel reporting with embedded CP/CPK statistical analysis, assisting quality engineers in process validations. User experience benefits include a high-resolution 21.5-inch display for real-time visualization and easy interpretation of results, supporting decision-making processes in fast-paced industrial settings.

 

Use Scenarios

Quality Control on Automotive Stamped Parts Production Lines

In automotive manufacturing environments, the PW-ORM1 optical measuring machine is employed for inline dimensional validation of stamped components. Operating under fast production cycles, it facilitates immediate detection of deviations in radii, angles, and hole positioning without contact-induced deformation risks. Its integration with plant data systems allows automatic feeding of inspection results into quality reports, ensuring traceability and compliance with automotive industry standards. Owing to its micrometer-level measurement accuracy inherent to its vision measuring machine manufacturer design, it supports maintaining stringent tolerance requirements. This system enables operators to execute batch inspections with minimal setup time, reducing bottlenecks and enhancing overall process control.

Precision Inspection in Electronics and Medical Device Manufacturing

The PW-ORM1 is well-suited for electronics and medical device sectors where small parts require exacting dimensional verification. The machine’s optional high-precision measurement range caters to components as small as 33×22 mm, allowing detailed geometry validation including CAD profile matching for complex shapes. Non-contact optical measurement preserves surface integrity, critical when evaluating delicate or sterile components. Its advanced image dimension measurement system software generates customizable Excel format data reports, complete with process capability indices, aiding regulatory compliance and quality assurance workflows. By supporting simultaneous multi-sample measurements, this optical cmm maximizes throughput in batch testing environments typical in medical device and 3C electronics production.

 

FAQ

What types of parts can the PW-ORM1 optical measuring machine inspect?

Our optical measuring machine is designed to measure a broad range of precision parts across industries including automotive, electronics, medical devices, and aerospace. It handles dimensions such as distances, radii, angles, and complex geometries with micrometer-level accuracy using non-contact methods.

Can the PW-ORM1 batch measure multiple parts automatically?

Yes, the PW-ORM1 supports one-click batch measurement for various part styles simultaneously. This capability streamlines your workflow by combining vision measuring machine automation with automatic program search and data report generation, improving throughput and traceability.

What are the software features for data handling and reporting?

We provide a proprietary Flash Measurement System that exports measurement data to customizable Excel templates. It includes built-in CP and CPK calculations to support quality control. This ensures your data meets industrial standards and integrates smoothly into existing QA processes.

Do you offer installation and training for your vision measuring machine?

Yes, we provide professional installation and support to ensure that your vision measuring machine is operational quickly and correctly. Our technical team can guide you through system setup, calibration, and software use, helping your staff maximize the machine’s capabilities on your production line.